Why BMW Chose DCT for the Z4 35is

With the release of the Z4 35is BMW will be offering only one transmission; the DCT. Our understanding is that the manual 6 speed Z4 (specifically the clutch) can’t handle the torque that comes with the engine upgrade in the car. And we’ve seen this issue previously with the 135i/335i BMW Performance engine kit. In that car torque was increased to 332ft-lbs in the auto but only 317ft-lbs in the manual.

So it would seem that for BMW to offer the Z4 35is in a manual set-up they would have had to engineer an entirely new manual transmission. However given the current economic conditions they likely weren’t willing to go that route. So the DCT by default has become the only option. Granted BMW faced this issue before with the E46 ZHP when they added a close ratio 6 speed – the first to a non-M 3 Series

The bigger question is, will this be a trend with BMW? We know that this engine and this trim level will show up in other BMWs (more info to come soon) over the course of the next two years. Are they destined for the DCT only as well? And why didn’t BMW spec a box and clutch that could only handle 317ft lbs of torque and then use it across their entire range? Did the folks in BMW sourcing not know that the twin turbo six would eventually be upgraded? Or is there a new manual transmission and/or clutch coming soon that will solve this issue? All questions we’ll likely get answers to over the next few weeks.

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Written By: Gabe

  • chas58

    The other alternative – normal cars will get the N55 with a stick and the N54 will be relegated to higher output and DCT (e.g. premium) applications.

  • http://www.smartboxusa.com/chicago GSKChicago

    I recognize the financial climate being what it is, however it doesn’t make sense that they would continue pushing the limit of their engines to produce more torque and horsepower, yet they would completely ignore the need for a manual transmission that can handle said increases. I’ve got to believe they at least have something in development and perhaps it just isn’t meeting the BMW standard as of yet for them to talk about it publicly let alone release it.

  • Micah

    Truly lame. With the latest M SUVs and this kind of decision making about its performance variants, BMW is becoming less of a driver’s car company with each passing day. Given this logic, will the upcoming 1M also be relegating to boring, uninvolving DCT only?

  • chas58

    What the heck does S-drive stand for anyway. I can’t figure that one out. How do you get S-drive out of RWD (in English or German)?

  • JRobUSC

    “s” for “sport” perhaps? The rear wheel drive models are more sport-oriented, after all.

  • JRobUSC

    and the word “sport” translates in both English and German…

  • http://bimmerfile.com Michael

    First let me say- The take rate on the DCT is at or better than the manual. There are few applications a manual is better than the DCT or new sport automatics (the new 8 Speed is fantastic). The only thing that it provides is engagement. I too drive a manual in my ///M3 but I do realize that the vast number of buyers opt not too.

    These motors were originally NOT originally going to be up-tuned like this; these tunes (and a soon to debut model) were directly related to the US market and subsequently created.

    The VAST majority of cars BMW sells in the EU are diesels. The N54 was created for the US.

    The manual transmission can handle the power to some extent but the clutch is the issue- and is something most people never think about.The fact BMW includes wear on the clutch in the US is another reason not to offer it in a manual- the current disc would not handle the torque. I think the biggest hurdle is that BMW must weigh what people really want, what they can build as a happy medium to meet the needs of the customer base.

    The other option would have been to place the 550i transmission or ///M3 transmission in the car but it was felt that the numbers would not warrant that and would be quite expensive on the low volume (different gearing etc.). This car is going to be a low volume model priced at around $61k, around the same as an E92 ///M3.If they offered the ///M clutch people would complain and then that would be another issue.

    I can’t get into the details at this time but the DCT is a good fit for this engine…

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  • RJ

    So Michael….. and a soon to debut model

    And that soon-to-debut model is? _______________

    Fill in the blank, please!!!!

  • JWK

    I assume the new mystery model is either a 335is or 135is.

  • Bimmer1

    This is total BS about the DCT box. I know many people who have the Dinan stage II (384hp/421tq) software upgrade and they have not had any gearbox or clutch issues. One of those cars is a 535xi, which with all the extra weight would be the one that had a problem showing up first you’d think. Most of them have had the upgrade for 15,000 miles or more now, two of them have doubled that and still no issues. The DCT box is being used mainly for these reasons.

    1. It shifts faster than any human can, meaning it makes since in the performance version of the car to use it. That doesn’t mean I like it, but that’s their reasoning.

    2. No one has been buying the DCT box in the regular Z4′s or the M3′s so there are a ton of them just sitting around in Germany that they need to get rid of. Just wait, in the next year or two the manual version will be offered once the overstock of DCT boxes’s is depleted. They are basically forcing us to buy what we really don’t want to because of their continued belief that we will all wake up one day and hate manual shifters and clutch pedals. To me, I don’t care if the DCT would be 0.5 sec. faster to 60 or the 1/4 mi, I’d still take the 6 speed shifter anyday.

    3. Using only one trans option means they are saving money during production by streamlining the process and making it more efficient. They aren’t really saving any R&D costs as the manual box is already in production and would not require any changes to work in this car, despite the contradicting info floating around out there. Less money in production means more profit in the end as the cost of the car is still the same. It also means that they are stuffing a trans that’s more expensive than the regular manual in the car, meaning the cost of the car goes up increasing the profit margin even more for both dealers and BMW.

    Don’t believe this BS that the gearbox can’t handle the power. Dinan doesn’t even offer a clutch upgrade because it’s really not needed. I’m not sure if anyone else is offering one either. That should tell you something as well.

    As for….

    “What the heck does S-drive stand for anyway. I can’t figure that one out. How do you get S-drive out of RWD (in English or German)?”

    S drive is the new badging indicating that the car is rear wheel drive. S drive = RWD, X drive = AWD. Goes back to the “iS” badging from the earlier days.

  • http://www.bridger.us/ Gabe
    Don’t believe this BS that the gearbox can’t handle the power. Dinan doesn’t even offer a clutch upgrade because it’s really not needed. I’m not sure if anyone else is offering one either. That should tell you something as well.

    As much as you don’t want to believe it, BMW simply doesn’t want to warranty thousands of clutches and that’s why this car cannot accept the current manual set-up. The clutch cannot take the torque from (BMW’s perspective) over the course of 4 years or 50,000 miles. This isn’t something we’re guessing, this is information we’ve gotten from multiple sources on both sides of the Atlantic.

    They may release a manual if they see a real need but it will include a revised clutch at the very least. I can’t speak for Dinan but obviously they have different standards for better or worse.

  • Eliot R.

    There’s no question that the DCT-only approach was the best business decision. I’m just disappointed because it means that no matter how good it is, I’m never going to want or put one in my garage.

    On a related note, it sort of worries me that BMW feels that their transmission can handle a certain amount of torque in a stock configuration. But if you add no more than 17 lb.ft. of torque, it becomes unreliable. It just seems like there isn’t a very large buffer between what maximum the components can handle and what they are being taxed with handling.

  • lord91

    BMW is really hypocrite in the last few years and all of their decisions point out that it is all about the money, they really don’t give a f*** on the reasons that so many bmw enthusiasts bought their cars generation after generation. All these SMG and DCT aren’t even pure sequential gearboxes, as used in motorsport, they are automatized. In its all racing involvement BMW is using as default the mt box and where they use a sequential box, well, it is a real sequential one. It is well known the problems the DCT had when it was launched on the M3, it was proven so many times that despite the faster gear changes, the mt is still the choice for performance. A mt can’t handle the uprated torque?! hahaha, yeah, that’s why they offered a 6mt for the M5 and M6 for the US and for the new 550i, while in Europe we can’t get them, not even in the new 550i!! When the new 5er came out they were bulls****** how the 5er has to be perfect as it represent all that a connoisseur would expect for a BMW.. well, BMW, a true connoisseur knows and expects for BMW to offer all its engines with a mt, as it has always had done, and not like the new 550i with only an automatic!!! the M3 CSL only with SMG, M5 & M6 only with SMG, M3 GTS only DCT, Z4 3.5is only DCT, the $M(arketing) x5 and x6 which are totally against the sports concept that would define such a car are all a proof of how bmw doesn’t care anymore. But no worries, i and all other enthusiasts don’t care to buy their rubbish anymore because what are they doing today is using their past image when they were building pure driving machines to sell today not cars but products about which they tell you a crap of lies. Lads, remember how BMW was selling all their new “engineering” stuff by pointing out their use oin f1 and after they got out from the f1 they started to say “ooh, it doesn’t matter, cause what we are putting in this cars hasn’t got much to do with what were we doing there” and so on. This DCT is just another marketing bs and mind you, in the next few years bmw will sell exactly like benz, products with mt just for engines up to 2.0l. F*** them, i won’t give them a cent for today’s products (as they aren’t cars)

  • Bob

    BMW seems to be going more and more towards a marketing company, and a lot of their decisions make a lot of business sense, but they are unfortunately losing part of their engineering and heritage. Hope that gets fixed in the next few years. I wouldn’t compare them to Benz though, they are still hanging onto much of their roots, just not enough to satisfy all Bimmer enthusiasts. But truth is, a company sometimes needs to change in order to stay relevant, and for whatever reason, BMW feels the need to make certain changes to their lineup.

  • stephen

    if i were Chris Bangle… i would leave too. i agree, BMW is becoming less of a driver’s car with each passing day.

  • chas58

    I certainly understand BMW wanting their components to last well over 100,000 miles and that the engine/transmission/clutch wouldn’t meet those standards.

    The aftermarked modification club certainly doesn’t have the same longevity standards.

    I had too many $5000 mechanical repairs in the past, and I’m not going to sign up for something like a DCT out of the warranty period. Its great for a lease car, but the out of warranty repair costs are going to hurt the residual. BMW figured this out the hard way in the last year.

  • Jonmartin

    This is the biggest crock I’ve ever heard. I’m sure the only reason why BMW chose a DCT over the manual is simply because its faster especially with the turbos not losing boost between shifts. I’ve had a 335i manual tuned making 415rwhp and /431rwtq with the stock clutch and put over 50,000miles on it without a single problem and all of a sudden the stock clutch is too weak? ROFLMAO. And even if this was an actual problem then I’m sure BMW can just source a new clutch if need be.

  • JonPD

    Guess BMW would have much less worry about their manual’s being weak if they didn’t specialize on making cars that are bloated and heavy generally speaking.

  • Jonmartin

    Heavy compared to what? last I checked the BMW’s are lighter then all other cars in their class… the only things lighter are cars that are made out of mattel plastic and aren’t considered to be sport luxury. Either way BMW still can do all that and out handle most of those “lighter” cars anyway.

  • JonPD

    And eat transmissions and clutches doing so Jonmartin. Part of the reason for the impressive gains in torque and hp is the fact that they are massaging what are pretty heavy cars with ever increasing hp and torque to offset the gains in weight. I for one would hate to see manuals go the way of the dodo, as impressive as dct is it still leaves me feeling less involved in the process of driving. I have much hope that BMW works on building a manual that can offset the current and future needs so it will be with us for a long time yet.

  • chaz58

    I had a boosted audi destroy a transmission and a pair of turbos around 70,000 miles. $10,000 worth of repairs. Good luck to you guys with chipped cars.

    As for weight, I checked a 328 vs a GTI. about 150lbs difference. The BMW feels heavy because of the sound insulation and the tepid throttle response. Of course the guys who load the cars up with AWD, turbos, and/or diesel can easily get an e90 up near 4,000 lbs. However, 3200lbs is there for the e90. 3200lbs, $30K e90 – that is the car I spec’ed out.

  • Jonmartin

    JonPD go to N54tech.com those are the guys making well over 400whp/400wtq on daily driven 135/335′s and not one of them have ever mentioned a problem with their tranny. So like I said the tranny being an issue is BS not to mention I’ve never had a problem and I beat the hell out of my cars. And like I said BMW’s arent that heavy compared to their competition usually lighter.

  • Jonmartin

    @chaz58 well most people I know with Audi’s complain about expensive maintenance and I’m not saying its cheap with BMW but its not something you usually have to worry about. And at 70-80k plus I would expect do some kind of maintenance on any car. As far as the weight a GTI isn’t in the class of a 328i at best a 1 series. Also I’ve never seen a E90 go near 4,000 lbs unless a 5 series doesn’t even weight that much except maybe an M5. But I currently have an E90 M3 my car is supposed to weigh 3726 according to the BMW NA website however at the track I weighed in a 3550 and my car is fully loaded.

  • JonPD

    Still Jonmartin I still feel BMW’s obsession with “growing” the models is well documented. I still believe the best way to move into the future for performance cars is not continuing to have to stack more power into cars to eak out small gains while still generally becoming bigger and heavier generation to generation. A lighter weight car does not need as much pure power for great performance. As a extreme example of this see the Lotus brand and Atoms that prove this point rather eloquently in my book.

    While I don’t expect BMW to ever have a significant change in the weight of their cars I feel moderate changes here would pay off great. I do however agree as I have more than one friends with tweaked BMWs that have had no significant issues with the manual transmissions though some have had issues with the clutchs.

  • JonPD

    Btw a DCT into the current Z4 does work as I think its pretty clear its not a sports car as much as a more laid back cruiser.

  • Jonmartin

    @JonPD First of all Lotus cars are not in anyway compareable to BMW they make hard edged bare bones sports cars BMW makes sport luxury cars. Second of all BMW and other cars these days don’t just make cars heavier then before because they have nothing better to do they are heavier because they have more technology and are safer then previous lighter generations. Its very simple. Also the DCT is a good choice for a performance car after all it IS faster in all situations although not as engaging as a manual. Hence all the worlds fastest performance cars are all migrating to dual clutch setups. IE: Ferrari F458 Italia, Porsche GT2 ,Nissan GTR so on and so fourth.

  • JonPD

    Please note I pointed out Lotus and Atom not as direct competition but rather as extreme edge of the lightweight principles. Both manufacturers are able to use low end motors to make cars that rockets well ahead of much higher horsepower cars due to the lighter weight. They do this with good to really good fuel economy (a very important consideration for any manufacturer that plans in being in business over the next decade)compared to cars they surpass that have monster motor with much worse economy.

    Also lets look to racing when you speak about lighter weight cars being less safe. I think both of us would rather be strapped into a F1 than a M3 going into a wall at a high rate of speed. Btw yes I know this is also a fairly extreme edge but just illustrating a point. We can also see a good part of the reason a 2k lbs car is less “safe” is that BMW along with a multitude of manufactures are constantly pumping out massive lead sleds (see the X6 M as a example of this). Larger and heavier also does not make one safer generally speaking because they also hold more kinetic energy than a lighter weight vehicle so actually much worse if you run into something bigger than yourself. Add to this the fact that even with the best technical wizardry heavier vehicles are less stable around corners and thus take adding layers of technology between the driver and the act of driving.

    Lets also look at something like else, the face that both the Viper ACR and Vette ZR-1 spanked all three cars your mentioned around Nurburgring with manual transmissions. Also if you happen to watch Top Gear and remember Jeremy’s time in the ZR-1 one of the comments that I agree with was him saying Ferrari should take note of the manual that is missing flappy paddles ;)

  • Jonmartin

    I hear your point about lightweight cars being good on fuel and perform well with meager power and dislacement but I wouldn’t consider either Atom or Lotus a car I’d like to be in in a crash Especially the atom. And I’m sure most would agree with me on that. Also I would agree I’d rather be in a F1 car then an M3, but most people can’t spend a few million dollars on lightweight carbon fiber chassis cars like that. So thats kinda of a dead point.

    As for the ZR-1 or ACR beating the other cars. First of all the ACR is basically just a street legal race car with adjustable aero suspension and comes on Race tires its a borderline street car no one would buy that to drive everyday. And the ZR-1 did beat a GT-R by a couple seconds on the ring but it also has a much larger engine WITH a supercharger 150hp more and weighs about 800lbs less which imo is hardly something to brag about on a 13mile course like the nurburgring. I’m sure if Nissan wanted to take a couple seats out and make a lighter version of the GT-R those couple seconds would disappear.

    As for economy I find it funny you used those to cars to make your point since they both have much larger displacement engines then all the cars I’ve mentioned almost double infact.

    Lastly while jeremy did praise the ZR-1 in the fun department it mainly due to the manual he complained about how difficult it was to drive and how horrible the build quality was. Maybe once the Americans make a cars as refined as the german competition and sticks their huge engines in it, It should be succesfull but I gurantee they will be heavier also. Can’t have everything I guess.

  • JonPD

    I hear what your saying but you have to see a few points.

    1.BMW has steadily increased size and weight over the years, thus has needed to increase HP and torque to compensate and improve the performance slightly

    2.Safety has little to do with increased weight, rather the opposite the increasing weight of vehicles has meant that each generation needs to layer more protection partially to offset the increase in vehicle weight.

    1. Dealing with the economy standard that is slowly being increased while retaining sportiness of the brand cannot rely on keeping stacking more and more hp, torque to offset the weight of the vehicles.

    4 My point about the ZR-1 and ACR was not about huge motors rather manual transmissions kicking DCT cars to the curb.

    At the end of the day I have respect for DCT but would choose a solid manual every time. When I drive a car its about the experience not the wizardry of technology hiding some of the driving experience from me. I am hoping to see this trending away from manual transmissions is not a long term course direction by BMW. I will be watching Bimmerfile closely over the next couple of weeks in hope that automatics and dct doesn’t take over the future and a lot of driving enjoyment.

  • Jonmartin

    @ JonM

    1. Point 1 Is understandable but so has every other car manufacture. The thing is HP means more to the general public then the weight of a car. Problem is to keep the car Safe and keep the chassis in check for the extra HP requires more structural material therfore more weight when you aren’t using expensive exotic materials. All in all I’m Sure if M division had its way it would keep making N/A small lightweight cars that dont need 400-600hp to keep in competition problem is people want HP and at the end of the day BMW is a business they do whats best for business. Brands like Lotus and Atom serve a small niche and it works for them because they are much smaller companies building in much smaller quantity.

    As for the manual transmission being faster then a DCT car that comparison can only be done on the same car and theres not one car on earth that has both that can prove the manual is faster on a track or any situation over a dual clutch transmission. BUT I do agree I like manuals as I have a 6speed in my E90 M3 and chose it over the DCT. Problem is I have about 30whp over my buddies E92 M3 DCT and his car works mine in all situations except a highway pull which we’re basically even but it takes my car having the extra power and shifting perfectly just to do so otherwise I’d fall behind like I was missing a few cylinders. His car is also the current 1/4 mile record holder for the E9x M3 of 11.8@119 no manual M3′s regarless of mods have touched that.

  • goat

    I, for one, find the spirit of the BMW apologists’ comments here and elsewhere wholly disheartening… ballooning size is “not so bad”? (Ever wonder what makes a small sports car so capable over a larger car on a real-world twisty backroad – the small size!) Incremental weight gain with each model is “unavoidable”? (How can a heavy street car be enjoyable to someone who actually drives hard? inertia is something you don’t want to fight with every braking, every acceleration, every turn of the steering wheel!)

    The tepid counter-argument I am reading here of “oh yeah well everyone else is getting heavy and big too!” is beyond inadequate. Can we get back to some ABSOLUTE design and engineering targets rather than targets that are set to just barely exceed the competition’s? Is this what BMW’s motorsports heritage has come to? It seems that is the case. The 3200+ lb 1-series continues to be one of their biggest missed opportunities (and I squarely blame the puffy and porcine e90 on which it is based). BMW themselves acknowledged as much since their target for the next-gen 1 is to reduce the curb weight.

    Ditto for the DCT, it is a disappointment to a driving enthusiast to see sport models increasingly equipped with these transmissions rather than a manual box… the joy of driving is not a spec sheet boasting great 0-96kph and lateral G, it is first and foremost physical engagement with the machine. That’s the message we should be sending to BMW, not “please put DCT in all your cars because most North Americans cannot drive a stick anyway and purchase your cars for bragging rights and the propellor badge”.

    Increasingly BMW’s are becoming pseudo-performance cars rather than the more sensible and affordable alternative to a Porsche. I thought we were DRIVING enthusiasts guys! Let’s set the bar a little higher shall we?

  • http://www.bridger.us/ Gabe

    Here here…

  • Jonmartin

    @Goat is that why the M3 for example owns its competition matter of fact most of the BMW’s in existence take care of the cars they compete with. Must be the weight…. Then if BMW started making hardcore cars with lightweight using the required exotic materials or striping them down people will complain about the price next its hilarious..

  • http://bimmerfile.com Michael

    The other argument is that if BMW did not come out with a DCT we all would complain that the other brands have one and we don’t.

    I am all for the left pedal (I have never owned something without it) and love the engagement but at the end of the day BMW sells cars and what the majority wants, the majority gets. I still recall that when the ROW was offered the DCT in the E92/E93 and the US didn’t the amount of people that were annoyed and voiced their opinions, now we are on the flip side of that arguement.

    We always have something to complain about as in the end a BMW is a compromise of luxury, performance, efficiency and mass market appeal. In my opinion it is still the best compromise on the planet, the weight argument is a whole different can of worms that I can’t even begin to get into to.

    Let’s think about the real competition here: Mercedes Benz, Audi, Cadillac, and to some extent Porsche. Which of those does everything better than a BMW at a specific price point? None of them (though Caddy is making strides in the right direction).

    I really would love to go into more details of the Z4si and will when I can, just know that it is a great product and to myself and some others this is the car that BMW should have released from the get-go as it would have garnered praise in every area- from all accounts steering included.

  • goat

    @Jonmartin – I disagree because the cars are not as satisfying to drive as they COULD be, and in some cases (i.e., compared to P-cars) they are simply less fun to drive – the drive doesn’t quite match the hype, largely, I think, because the cars are getting too large for the twisties. It was not even that long ago that BMW had a better sport/size-weight balance – the e46 has it much more correct, to my seat of pants, than the e90; similarly, the last-gen z4 was more “right-sized” compared to the current “CEO sled” (heretofore sold only by Mercedes-Benz as the SL).

    Not to intentionally flatter Gabe, but the e46 ZHP in particular has the aggressive involved feel that I and other enthusiasts want to see more of from BMW. The solution to driving joy isn’t always stuffing a huge motor in front (which as we have seen brings with it loss of a manual gearbox more often than not)… make the cars a bit lighter, make the size a bit tidier, give it a bit more exhaust and intake sound, and you’ve got a car to enjoy year after year and road after road rather than brag about in the online forum echo chamber.

    Don’t get me wrong, when I move from my R53 JCW CompEd, it is most likely to be to a 135i (until I can nab a Cayman S or 911 at a reasonable price!)… but getting it “sorted” to the right level of sporting feel will take a bit of work from the BMW performance catalogue it seems… good thing the prices were reduced! :)


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